Analysis of the Core Functions of the double-spindle turning and milling compound sub-spindle Tailstock
The secondary spindle tailstock of the double-spindle turning and milling compound machine tool is a key module for enhancing processing flexibility and accuracy. Its functional design is centered around "auxiliary support, synchronous processing, and multi-process integration", specifically including the following innovative points:
1. Youdaoplaceholder0 dynamic support and rigid reinforcement
Youdaoplaceholder0 Adaptive tailstock : Driven by hydraulic/pneumatic power, it can automatically tighten the end face of the workpiece, eliminating vibration during the processing of long shaft parts (such as automotive drive shafts, aviation turbine shafts), and is especially suitable for high-speed milling (such as above 8000rpm).
Youdaoplaceholder0 Center positioning compensation : Integrated laser displacement sensor, real-time monitoring of coaxiality with the workpiece center, automatically adjusts when the deviation exceeds 0.005mm, avoiding tool breakage or surface ripples caused by positioning errors during processing.
2. Youdaoplaceholder0 dual-spindle co-processing mode
Youdaoplaceholder0 main and auxiliary spindle relay processing : The tailstock of the auxiliary spindle can cooperate with the spindle to complete "one-time clamping and processing at both ends". For example:
After the spindle completes the turning, the secondary spindle holds the other end of the workpiece, and the spindle switches the milling cutter to perform the processing of irregular structures (such as the flow path milling of turbine blades).
The tailstock retracts synchronously, releasing the rotational freedom of the workpiece to achieve five-axis linkage processing (such as helical milling holes for complex curved surface parts).
Youdaoplaceholder0 synchronous rotation control : The secondary spindle and the main spindle can be set to a 1:1 or custom speed ratio (such as 1:2), and in combination with the tailstock support, it can achieve "double-sided synchronous turning" of gears, synchronous pulleys and other parts, increasing efficiency by more than three times.
3. Youdaoplaceholder0 intelligent tailseat control
Youdaoplaceholder0 Process parameter adaptive : Through machine learning models, analyze the workpiece material (such as titanium alloy, superalloy), length (automatically activate the tailstock support when the L/D ratio is greater than 5), processing stage (rough/finish processing), and dynamically adjust the pressure (adjustable from 0.5 to 5kN) and support position.
Youdaoplaceholder0 Fault prediction and compensation : The tailstock drive motor is equipped with an internal vibration sensor. AI algorithms analyze the vibration spectrum in real time, providing early warnings for bearing wear or hydraulic system leakage to prevent processing interruption.
4. Youdaoplaceholder0 Modular expansion function
Youdaoplaceholder0 replaceable type : Supports rapid switching between standard taper, floating (for deformed workpieces), and center frame type (for long shaft processing), meeting the demands of different industries (such as large-diameter pipe fitting processing in the energy industry).
Youdaoplaceholder0 tailstock movement accuracy compensation : By using a grating ruler closed-loop control, the repeat positioning accuracy reaches ±0.002mm, ensuring the consistency of the workpiece end face position during multi-process processing.
Youdaoplaceholder0 industry application cases
Youdaoplaceholder0 In the aviation field : when processing the turbine of an aero engine, the tailstock of the auxiliary main shaft supports the edge of the disk body, and the main shaft completes the milling of the disk surface, avoiding deformation caused by overly long cantilevers in traditional processing. The surface roughness Ra is ≤0.8μm.
Youdaoplaceholder0 Automobile manufacturing : When processing crankshafts, the tailstock of the auxiliary spindle rotates synchronously with the spindle, cooperating with the power tool turret to complete oil hole drilling and counterboring milling. The processing time for a single piece has been shortened from 45 minutes to 18 minutes.
Youdaoplaceholder0 Action proposal
If you need to further understand the selection of double-spindle turning and milling compound machine tools (such as tailstock drive mode: hydraulic/electric/pneumatic), or optimize the tailstock support scheme for specific parts (such as irregular shafts, thin-walled parts), you can provide specific workpiece drawings or processing parameters, and I will customize a process planning scheme for you
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