Analysis of the Processing Capacity of CNC Tool Placement Machines: Process, Materials and Industry Applications
The CNC tool setting machine, through its multi-tool position synchronous processing design, can efficiently complete various processes and is particularly suitable for the batch production of medium and small-sized parts. The following are its core processing capabilities and industry cases:
Youdaoplaceholder0 I. Core processing technology
Youdaoplaceholder0 turning process
Youdaoplaceholder0 outer circle/inner hole turning : It can process the outer surface and inner hole of shaft and sleeve parts (such as motor shafts, hydraulic valve sleeves).
Youdaoplaceholder0 end face turning : Complete the planar processing of the end face of a part (such as flange, gear end face) in one clamping.
Youdaoplaceholder0 Taper turning : By controlling the tool path through the numerical control system, precise taper (such as the shank of the drill bit, the taper hole of the die) is machined.
Youdaoplaceholder0 drilling and tapping
Youdaoplaceholder0 multi-hole drilling : The tool placement machine can be equipped with multiple power tool holders to simultaneously complete the processing of multiple holes on parts (such as oil holes in engine blocks).
Youdaoplaceholder0 Rigid tapping : By using a servo motor to control the synchronous movement of the spindle and the feed axis, high-precision thread processing (such as M6-M20 threads) is achieved.
Youdaoplaceholder0 milling and cutting
Youdaoplaceholder0 Plane milling : Some row tool machines can be expanded with milling functions to process the planes or keyways of parts (such as the end face milling of pump bodies).
Youdaoplaceholder0 Cutting and slotting : Use a cutting knife to cut bar or tube stock to a specified length (such as cutting bearing rings).
Youdaoplaceholder0 II. Scope of applicable materials
Key points for processing typical application scenarios of material types
Youdaoplaceholder0 non-ferrous metals aluminum alloys, copper alloys (such as electronic heat sinks), high speed and low cutting force to avoid material deformation
Youdaoplaceholder0 black metals carbon steel and stainless steel (such as automotive shafts) need coolant to cool them down to prevent tool wear
Youdaoplaceholder0 engineering plastics POM, PEEK (such as medical parts) operate at low speeds and with large feeds to prevent melting
Youdaoplaceholder0 III. Industry Innovation Application cases
Youdaoplaceholder0 automobile manufacturing
Youdaoplaceholder0 application : For processing engine piston pins, the outer circle, inner hole, end face and chamfering can be completed in one clamping by a tool placement machine, with an efficiency increase of 40%.
Youdaoplaceholder0 3C electronics
Youdaoplaceholder0 application : Processing mobile phone camera brackets, using the high precision (±0.005mm) of the tool placement machine to process micro-threaded holes, with a yield rate of 99.5%.
Youdaoplaceholder0 tool : Equipped with high-precision power tool holder, supporting micron-level feed.
Youdaoplaceholder0 medical equipment
Youdaoplaceholder0 application : Processing titanium alloy orthopedic implants (such as bone screws), M8 threads are processed through the rigid tapping function of the tool placement machine, avoiding the thread burr problem of traditional tapping.
Youdaoplaceholder0 IV. Selection suggestions
If you need to select a CNC tool setting machine, you can refer to the following dimensions:
Youdaoplaceholder0 Part size : Give priority to matching the maximum diameter and length of the part (for example, when processing φ50mm×100mm shafts, select the model with X/Z axis stroke ≥60mm×120mm).
Youdaoplaceholder0 Precision requirement : For high-precision processing (such as IT6 grade), models with closed-loop grating rulers are selected.
Do you need to learn more about the processing cases of a specific model, or discuss how to optimize the tool setting machine process based on your parts?
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