The types of parts suitable for processing by turning and milling compound
Turning and milling compound processing combines the functions of turning and milling, and is very suitable for processing the following types of parts:
Youdaoplaceholder0 complex rotating body parts
Parts like the turbine discs and impellers of aero engines not only have rotary characteristics (such as disc-like structures), but also contain complex non-rotary curved surfaces or hole systems. Turning and milling compound can complete multiple processes such as turning the outer circle, milling the blade profile, and drilling in one clamping, avoiding positioning errors caused by multiple clamping, and significantly improving processing accuracy and efficiency.
Youdaoplaceholder0 precision shaft parts
For instance, parts such as automotive drive shafts and motor shafts have extremely high requirements for coaxiality and surface roughness. Turning and milling compound processing can complete rough turning, finish turning, keyway milling, center hole drilling and other operations of the shaft in one clamping through synchronous or alternating processing, reducing the number of clamping times and ensuring the positional accuracy of each part of the shaft.
Youdaoplaceholder0 special-shaped structural parts
Some medical implants (such as artificial joints), precision molds, etc., have irregular shapes and contain various features (such as curved surfaces, holes, grooves). The multi-axis linkage capability of turning and milling compound can flexibly process these complex structures without the need to replace equipment or fixtures.
Youdaoplaceholder0 high value-added small parts
Like watch parts and micro-sensor housings, they are small in size but have extremely high precision requirements. The high-rigidity spindle and precision guide rails that combine turning and milling can meet the processing requirements at the micron level. Meanwhile, all processes can be completed in one clamping, reducing the scrap rate.
Innovative gameplay: Intelligent processing combining turning and milling
Youdaoplaceholder0 process optimization
By using algorithms to analyze the geometric features and material properties of parts, the optimal turning and milling compound processing path is automatically generated. For instance, milling parameters (such as feed rate and cutting depth) can be dynamically adjusted based on the complexity of the part's surface, ensuring accuracy while enhancing processing efficiency.
Youdaoplaceholder0 Virtual debugging and simulation
Through the driven digital twin technology, the turning and milling compound processing process is simulated in a virtual environment. It can predict problems such as vibration and thermal deformation during processing, and adjust process parameters in advance to reduce the trial-and-error cost in actual processing.
Youdaoplaceholder0 adaptive processing
Combined with the visual system, the dimensions and surface quality of the parts during the processing can be monitored in real time. If deviations are detected, the parameters of the turning and milling compound machine tool (such as spindle speed and tool compensation) can be automatically adjusted to ensure that the parts always meet the design requirements.
Which application scenario of turning and milling compound processing are you more interested in? Or are you processing a certain specific part and want to know if turning and milling compound is suitable? We can have a further chat!
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